Product

InterEng

“InterEng, the engineering scope of services, ranges from 3D measurements on site to new planning up to the detail construction of own products and plant components. We at Intercem are particularly proud of the high level of dedication and competence of our engineers.”

 

Acting instead of reacting | Proximity to the customer, direct communication and a continuous flow of information are particularly important to us. A pre-condition for this is an internal and external cohesion, establishing long-standing employee loyalty as well as loyal connections to the customers. We recommend ourselves with our work and our service offers for follow-up orders. As a rule we have already managed two or more offers for individual customers.

Our service offers contribute significantly to this success. Whether before, during or upon handover of a project: our test engineering and the expert certification always assure constant, good quality. That is what Intercem is well known for. And after having finished a project, our maintenance service always ensures a quick, smooth and reliable operation of the plants we built, no matter where they are.

Our most important services at a glance:

  • Mechanical engineering
  • Process engineering
  • Electrical engineering
  • Civil engineering
  • Service on site
  • Project meetings
  • Blind-audit
  • Measurement
  • Profitability calculations
  • Disassembly-/assembly supervision
  • Commissioning/-supervision
  • Maintenance service

 

By means of video conference, for example, we are in the position to follow up projects all over the world from Germany and Switzerland and to intervene promptly where appropriate. A further advantage is the face-to-face communication with the client and the possibility of a solution-oriented collaboration with him.

Project definitions, profitability calculations and the exact measurement with ultra-modern 3D measuring instruments are among our most important services

 

InterSeal

“InterSeal is a state-of-the-art technology, preventing the intrusion of ambient air into the process air.”

 

Own technologies | InterSeal has been especially developed by Intercem, topping by far standardized minimum requirements. It comes up to the real and daily high requirements of production flow in all areas. Thus, InterSeal cares for an increased operational safety and guarantees a long-term, trouble-free operation of the plant.

Adapted by Intercem engineers on site, existing plants are completely safe. The adaptation is executed digitally by a 3D-Scanner, which assures absolute precision work for the assembly.

As connecting element between rotary kiln and preheater, InterSeal avoids the inlet of ambient air and the escape of 800 °C hot raw meal. Furthermore, rotating as well as vertical and horizontal movements of the rotary kiln are absorbed and balanced. All this creates an enormous safety for robust production processes.

 

InterSep

“InterSep enables an energy-efficient separation – flexible and compact. With the new high efficiency separators of the latest generation Intercem has the appropriate product for each specific application. A low bypass-rate ensures the highest possible separation grade.”

 

Flexible and compact | Consequent further development of the separator technology results in a high efficiencyseparator of the latest generation, corre-sponding to the highest demands. Optimization of the separation chamber geometry and optimized streaming processes have been proven in different reference plants. Areas exposed to a high wear potential are equipped with highly wear-resistant materials in order to achieve a maintenance friendly product.

In direct connection with the ball mill de-dusting the separator-circulating-air-fan is omitted. This leads to a reduction of the specific labor need in the complete grinding plant.

Both separator types separate the material with the lowest bypass rate and highly efficiently. Moreover the compact construction of the high efficiency separator allows – in con-nection with further plant components – the exchange of old separator types at the same places of installation. Complicated and cost-intensive interventions into existing buildings are omitted.

The manufacturing of the high efficiency separators takes place in the manufacturing center in our site in Oelde. As an option, separator housing components can also be produced by local workshops in order to come up to high economical requirements.

 

InterGrind

“InterGrind comprises ball mills with high-performance separators in a closed grinding circuit, which optimize and modernize cement plants and increase their performance.”

 

Act internationally | Intercem is acting internationally and always offers to each customer the most economical solution, which can be planned and manufactured – as per the customer’s requirement – nationally, in Europe or globally. Specific manufacturing processes, different performance classes as well as raw materials to be used and transport facilities are included in the planning.

Thus, clients do not need to adapt to the plant, the plant is adapted to the client’s requirements. The capacity areas of the offered products and services vary from the minimum capacity up to the maximum possible. Existing cement plants are optimized, modernized and made more efficient by InterGrind. In case of completely new grinding plants customers have the choice between Intercem-owned products or alternative products. In every case, a high grinding quality, an over-average input and low wear rates are achieved.

Already existing ball mills can be equipped with completely new interior fittings leading to high performance again. For plants in operation, Intercem has spare parts on stock which can be tailor-made and adapted to the existing plant. Furthermore Intercem offers a comprehensive consulting, which can reach from material handling to the development of new cement varieties and their implementation into the regional markets.

With all InterGrind solutions Intercem achieves an individual, needs-oriented and product-specific result, which could not be realized with standard solutions.