“InterServ, that means services are always as good as the people behind them. From disassembly, complete refurbishment, transport and assembly to re-commissioning and After Sales by a team of experts.”
Service, that perfectly fits | Intercem offers a broad variety of services, ranging from repair and maintenance of existing plants – executed by our experienced supervisors and our well-trained installation staff – up to our own special tools and standard tools.
This is supported by our in-house manufacturing center, where we are able to manufacture diverse machine- and spare parts.
From Germany to Colombia | The de-placement of a complete cement plant from Germany to Colombia was an excellent technical and logistic tour de force. The following working steps were necessary before it became possible to produce successfully 1,200 tons of cement per day with the highest availability:
General and detailed planning
Project management and supervision
Disassembly in Germany
Development of the appropriate engineering with state-of-the-art technologies
“InterEng, the engineering scope of services, ranges from 3D measurements on site to new planning up to the detail construction of own products and plant components. We at Intercem are particularly proud of the high level of dedication and competence of our engineers.”
Acting instead of reacting | Proximity to the customer, direct communication and a continuous flow of information are particularly important to us. A pre-condition for this is an internal and external cohesion, establishing long-standing employee loyalty as well as loyal connections to the customers. We recommend ourselves with our work and our service offers for follow-up orders. As a rule we have already managed two or more offers for individual customers.
Our service offers contribute significantly to this success. Whether before, during or upon handover of a project: our test engineering and the expert certification always assure constant, good quality. That is what Intercem is well known for. And after having finished a project, our maintenance service always ensures a quick, smooth and reliable operation of the plants we built, no matter where they are.
Our most important services at a glance:
Service on site
By means of video conference, for example, we are in the position to follow up projects all over the world from Germany and Switzerland and to intervene promptly where appropriate. A further advantage is the face-to-face communication with the client and the possibility of a solution-oriented collaboration with him.
Project definitions, profitability calculations and the exact measurement with ultra-modern 3D measuring instruments are among our most important services
“InterGrind comprises ball mills with high-performance separators in a closed grinding circuit, which optimize and modernize cement plants and increase their performance.”
Act internationally | Intercem is acting internationally and always offers to each customer the most economical solution, which can be planned and manufactured – as per the customer’s requirement – nationally, in Europe or globally. Specific manufacturing processes, different performance classes as well as raw materials to be used and transport facilities are included in the planning.
Thus, clients do not need to adapt to the plant, the plant is adapted to the client’s requirements. The capacity areas of the offered products and services vary from the minimum capacity up to the maximum possible. Existing cement plants are optimized, modernized and made more efficient by InterGrind. In case of completely new grinding plants customers have the choice between Intercem-owned products or alternative products. In every case, a high grinding quality, an over-average input and low wear rates are achieved.
Already existing ball mills can be equipped with completely new interior fittings leading to high performance again. For plants in operation, Intercem has spare parts on stock which can be tailor-made and adapted to the existing plant. Furthermore Intercem offers a comprehensive consulting, which can reach from material handling to the development of new cement varieties and their implementation into the regional markets.
With all InterGrind solutions Intercem achieves an individual, needs-oriented and product-specific result, which could not be realized with standard solutions.
“InterUp enables the upgrading of existing cement plants to cutting-edge technologies. This leads to an effective increase of capacities and a massive reduction of operating costs.”
From old to new | No long way with Intercem. After a detailed check-up of the plant to be optimized and a planning phase aimed at cost-effectiveness, the necessary components for the plant are individually composed.
If for example up to that time only classic fuels could be used, such as oil, gas and coal, the upgrading of the preheater-technology makes the application of alternative fuels possible, as for example processed animal meal, domestic or industrial waste.
The Intercem preheater-technology comprises a 5-step-preheater with pre-calcination and integrated ter-tiary air duct connection to the clinker cooler. Upgrading the clinker cooler reduces the needed electrical energy to the minimum. The upgrade also includes the optimization of the burner technology and the filter technology, such as the kiln exhaust filter, the air cooler with exhaust filter and the gen-eral process filter. The exchange and the refurbishment of the roller station as well as an exact measurement and adjustment of existing rotary kilns perfectly complete the InterUp scope of supply.
Intercem’s refurbished spare parts increase performance capacities and minimize the energy input and consumption considerably. Moreover old technologies are replaced by efficient new components in a very economical way.
An example before-after shows how an outdated plant can be converted into a highly efficiently working cement plant, without discarding and renewing plant components which are still productive and powerful.
“InterAdd is a supplementary offer, adapting the loading and packing systems to the optimized plant.”
Effective and efficient | Cement plants optimized by Intercem work quicker, more effective and with more performance quality. Very often the existing loading- and packing systems have to be adapted to these new conditions. Intercem offers the ideal solution for this.
Intercem engineers analyze the new requirements with 3D-scanners and draw up a 3D-drawing of the complete plant according to the so-achieved measurements, volumes etc.
This can either mean a completely new construction or the integration into existing production areas of the build-ing. At the end of the analysis a real shot of the new packing plant visualizes the future situation.